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GDZ‑120 Automatic Cartoning Machine | 30–120 CPM | PLC HMI Vertical Cartoner

GDZ‑120 Automatic Cartoning Machine | 30–120 CPM | PLC HMI Vertical Cartoner

The GDZ‑120 Automatic Cartoner is a fully automatic vertical cartoner engineered for high precision and efficiency, processing 30–120 cartons per minute with consistent stability. It seamlessly integrates bottle or jar feeding, leaflet folding (1–4 folds), carton forming, batch coding, and mechanical or hot-melt sealing—with built-in detection, error alarms, overload protection, and defective-product rejection. Powered by Siemens PLC and touch-screen HMI, it ensures easy operation and meets CE/ISO standards, making it ideal for pharmaceutical, food, daily-chemical, and hardware packaging applications.
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Description
Technical parameter
Products Description

GDZ-120 is a new type of machine developed and designed by integrating advanced domestic and international technologies for the automatic feeding and boxing of multiple varieties and specifications of products. The overall design is highly efficient and compact, and the feeding mechanism is easy to adjust. The desired number of boxes to be filled can be set on the operation screen. Through various automatic feeders, it achieves the entire process of automatic online material conveying and detection, folding of instructions (1 to 4 times folding and conveying), material insertion into the box, batch number printing, sealing of paper tongues at both ends of the paper box (also suitable for hot melt adhesive), rejection of missing materials, and final product output, among other functions.

GDZ-120 Automatic Cartoning Machine
GDZ-120 Automatic Cartoning Machine

 

GDZ-120P Automatic Cartoning Machine
GDZ-120P Automatic Cartoning Machine

 

GDZ-120D Automatic Cartoning Machine
GDZ-120D Automatic Cartoning Machine

 

GDZ-120 Automatic Cartoning Machine-Paper box storage GDZ-120 Automatic Cartoning Machine-Material conveying mechanism GDZ-120 Automatic Cartoning Machine-Material conveying mechanism-2
Paper box storage

It can accommodate more finished paper boxes at once, reducing manual intervention. It seamlessly integrates with the automatic box suction device, which can significantly enhance work efficiency and machine automation.

Material conveying mechanism

Different conveying mechanisms are configured based on the material to achieve machine automation operation.

 

GDZ-120 Automatic Cartoning Machine-Instruction manual folding mechanism GDZ-120 Automatic Cartoning Machine-Hot melt adhesive machine GDZ-120 Automatic Cartoning Machine-Box sealing mechanism
Instruction manual folding mechanism
It can achieve multiple folding modes (1-4 folds) and is synchronized with the material’s insertion into the box through photoelectric control.
Hot melt adhesive machine
(Optional depending on the paper box)
Box sealing mechanism
It can achieve tongue insertion and hot melt adhesive box sealing.

 

Technical parameter

  • Adaptability to different sizes, shapes, and types of boxes, as well as various types of items (with different feeding mechanisms) to meet diverse requirements.
  • PLC automatic control system, variable frequency speed regulation, and electrical components are sourced from internationally renowned brands.
  • Utilizes a human-machine interface (HMI) operating system, with automatic shutdown in case of mechanical overload.
  • Automatic rejection of boxes lacking packaging materials and instructions.
  • Equipped with self-diagnostic capabilities, capable of monitoring equipment status and issuing alerts for timely maintenance and repair, as well as product counting functions.
  • The machine features a simple overall structure, occupies a small footprint, maintains stable performance, and is easy to operate and understand.

GDZ-120 Automatic Cartoning Machine-PRODUCT ANALYSIS

 

GDZ-120 Automatic Cartoning Machine-Pre Folding Carton Type

 

Main Technical Parameters

Cartoning speed                             30-100 cartons/min
Carton Quality 250-350g/㎡【depending on carton size】
Size (L×W×H) (65-155)mm×(30-85)mm×(14-50)mm
Leaflet Quality 60-70g/㎡
Unfolded leaflet size(L×W) (80-250)㎜×(90-170)㎜
Fold(L×W) 【1-4】Folds
Compressed air Working pressure ≥0.6mpa
Air consumption 120-160L/min

200-240L/min(GSZ-120D)

Power supply 380V  50HZ
Main motor power 0.75kw
Overall dimensions(L×W×H) GSZ-120 1200㎜×990㎜×1700㎜
GSZ-120D 2880㎜×1140㎜×1800㎜
GSZ-120G 2300㎜×1140㎜×1800㎜
GSZ-120P 2300㎜×1140㎜×1800㎜
Machine weight GSZ-120 About 1100kg
GSZ-120D About 1500kg
GSZ-120G About 1200kg
GSZ-120P About 1200kg

 

COMPONENT LIST

No. Name Model/Spec. Brands Qty
1 PLC S7-200 ST40 SIEMENS 1
2 Touch screen Smart700 1 SIEMENS 1
3 Frequency converter DVP01521A SIEMENS 1
3 AC contactor GML-12 LG 1
4 E-stop ZB2 BC4D SCHNEIDER 1
5 Intermediate relay LY2M 24V OMRON 5
6 Encoder E6B2-CWZ6C 1000P/R OMRON 1
7 Approaching switch TL-Q5MC1-Z OMRON 1
8 Photoelectric sensor E3ZG-D61-S OMRON 1
9 Optical fiber amplifier E3X-NA11 OMRON 1
10 Optical fiber unit E32-ZD200 OMRON 1
11 Gear motor CH-32-1500-10-S VOLSON 1
12 Indexing box DS83-4L-180 ZHONGLI 1
13 Servo Driver 400W  MBDHT2510E AIRTAC 1
14 Servo Motor 400W  MHMD042G1U AIRTAC 1
15 Air source handling unit GFR30010-F1 PT AIRTAC 1
16 Solenoid valve 4V210-08-B AIRTAC 2
17 Vacuum solenoid valve 3V310-10-B-W AIRTAC 1
18 Vacuum generator ZH20DS-03-04-04 AIRTAC 1
19 Foam silencer PAL04 AIRTAC 2
20 Cylinder TN25*30 AIRTAC 1
21 Cover Stainless steel 1 SET

 

PACKING LIST

No. Name Spec. Unit Qty Note
1 Automatic cartoning machine GSZ-130P set 1
2 Straight screwdriver 4″ pc 1
3 Cross screwdriver 4″ pc 1
4 Monkey wrench 8″ pc 1
5 Monkey wrench 10″ pc 1
6 Allen wrench Lengthened set 1
7 Pressure oil can Pressure oil can pc 1
8 Solid wrench 8-10 pc 1
9 Solid wrench 12-14 pc 1
10 Solid wrench 17-19 pc 1
11 Vacuum suction cup Φ32 pc 4
12 Leaflet conveyor 900×15×1 pc 2
13 Leaflet conveyor 840×15×1 pc 2
14 Flat nose pliers 8″ pc 1
15 Long nose pliers 4″ pc 1
16 Spring sheet pc 4
17 Steel letters 0-9 (back view letter) pc 10 for each
No. Technical documents Unit Qty Note
1 User’s manual for GSZ-120 automatic cartoning machine copy 1

 

Machine size

GDZ-120 Automatic Cartoning Machine-Machine size

Scope Of Application

  • Pharmaceutical Industry: Tablets, capsules, injections, etc.
  • Food and Beverage Industry: Food products (such as chocolates, pastries, biscuits) or liquid products (such as beverages, sauces).
  • Cosmetics Industry: Cosmetics and personal care products.
  • Household Products: Detergents, cleaning agents, soaps, etc.
  • Electronics Industry: Electronic devices, components, etc.
  • Toy Industry: Toy products.
  • Industrial Products: Various industrial products and mechanical components, automotive parts, etc.
  • Medical Devices: Medical equipment and medical consumables, and more.
  • Office Supplies: Stationery, office supplies, etc.

GDZ-120 Automatic Cartoning Machine-Appliscations

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