Guide to Integrated Detergent & Shampoo Filling Machine | High-Speed Capping & Labeling production Line Solution

In the fast-moving consumer goods (FMCG) industry, packaging efficiency and precision are critical to maintaining market competitiveness. The global demand for shampoo and detergent products reached $200 billion in 2024, with an annual growth rate of 5.2% (Statista). To meet this demand, manufacturers require high-speed, high-accuracy liquid filling solutions capable of handling diverse viscosities while ensuring hygiene and operational efficiency.

SFXB is a professional manufacturer of packaging machinery, with many years of industry experience, advanced technology, reliable quality, life-long after-sales service and other advantages, in the industry has a good reputation, especially in non-standard design experience, and has the ability to design the whole line, can directly provide “turnkey” service. Design, processing, assembly and debugging are using their own professional team, so that we can truly achieve quality and quantity, on-time delivery.

As a leading manufacturer of custom liquid filling machinery, we present our 5,000 bottles/hour (5L) Shampoo and Laundry Detergent Filling Line—an integrated, automated solution combining a shampoo filling machine, detergent filling machine, capping machine, and labeling machine into a seamless production system. This line is engineered to maximize throughput, minimize waste, and ensure consistent product quality for large-scale manufacturers.

5,000 bottles/hour (5L containers) laundry detergent & shampoo filling machine , capping and labeling production line solution

Key Features of the detergent & shampoo filling machine, capping and labeling line

1.Detergent & Shampoo Filling Machine

20 Servo-Driven Nozzles: Dual-row filling ensures rapid, spill-free filling for 5L containers.
Material Compatibility: Contact parts use 304 stainless steel and PVC to resist corrosion from harsh chemicals.
Precision Control: PLC and touchscreen interface allow real-time adjustments for filling volume and speed.

2.Capping Machine with Dual Stations

10 Rotary Heads: Split into two groups for simultaneous capping, achieving 5000 bottles/hour.
Vibratory Cap Sorting: Electromagnetic vibratory cap sorting system ensures smooth cap alignment and delivery.
Servo-Driven Torque Control: Prevents over-tightening and ensures consistent seal quality.

3.Dual-Side Labeling Machine

±1mm Accuracy: Ideal for non-transparent labels on curved or flat surfaces.
Flexible Label Rolls: Accommodates rolls up to 300mm in diameter.
PLC-Integrated Sensors: Detect bottle positions for flawless label placement.

4.End-to-End Automation

From manual bottle loading to automated cartoning, our line minimizes labor costs. The POM chain conveyor (speed: 0–15m/min) links all stations, while variable frequency speed motors ensure smooth transitions between processes.

Laundry detergent & Shampoo Filling Machine Line Solution Details

Equipment distribution 3D diagram

Note: 1. The dimensions and appearance in the figure will be different in actual design. Please let us know if your company’s factory has restrictions; Customer freight elevator size&Customer factory door size; 2. The filling machine on this line must be manually divided into double rows for bottle loading and double row filling; 3. The capping machine on this line uses double-track capping, with 5 capping heads on each track; 4. Solution process:Manually divide the bottles into double rows to the conveyor belt → Automatic 20-head follow-up filling → Automatic vibration plate capping → Automatic 10-head follow-up capping → Automatic bottle collection → Automatic double-side labeling → Manual boxing

Equipment distribution 2D diagram

Sample information

1. Sample appearance: The customer provides a sample picture, as shown below, with a capacity of 5L.

2. Filling materials: shampoo and laundry detergent.

Technical Specifications & Configurations

Our systems prioritize quality with globally sourced components:

PLC & HMI: Siemens PLC and 7-inch touchscreen for intuitive operation.
Sensors: German-made LEUZE infrared sensors for precise positioning.
Motors: Delta servo motors (Taiwan) and Panasonic inverter for energy efficiency.
Material Handling: AIRTAC pneumatic components and corrosion-resistant chain straps.

Applications Across Industries

This line is ideal for:
Cosmetics: High-viscosity shampoos, conditioners.
Household Cleaners: Laundry detergent, dish soap.
Industrial Liquids: Lubricants, chemicals.

Why Choose SFXB’s Packaging Solutions?

1.Unmatched Expertise in Liquid Packaging

With over 20 years in the packaging machinery industry, SFXB has honed its expertise in designing non-standard liquid filling systems for viscos products like shampoo and detergent. Our engineers leverage advanced PLC controls, servo-driven mechanisms, and corrosion-resistant 304 stainless steel to ensure durability and precision.

2.High-Speed, High-Accuracy Production

Our 20-head servo-driven filling machine achieves speeds of 5000 bottles/hour with a filling accuracy of ±1%, minimizing waste and maximizing throughput. Paired with a 10-head dual-track capping machine and dual-side labeling system, this line guarantees seamless integration for end-to-end automation.

3.Customizable and Scalable Designs

We understand that no two factories are alike. Whether your facility has space constraints or unique bottle specifications, our team adapts designs to fit your needs. For example, Our double-row bottle placement and adjustable conveyor heights (850mm ±25mm) ensure compatibility with diverse production environments.

4. Turnkey Implementation

From blueprint to operation:
• 3D factory layout simulation
• 72-hour continuous run test
• Multilingual operation manuals

FAQs: Your Questions, Answered